Smoking a Pork Shoulder for Sliced BBQ

Pork

Smoking a Pork Shoulder for Sliced BBQ

Tender BBQ doesn't always have to be pulled. Discover the specific pull temp needed for perfectly juicy, sliceable smoked pork shoulder.

Don't you mean pulled pork? No, we don't. Sliced BBQ park needs your attention—read on to find out why!

Brisket is glorious. Hot links are a treasure. Pulled pork sandwiches are always welcome on the plate, especially next to a mound of smoky, spice-crusted ribs. But here’s the thing: by late summer, barbecue starts feeling like a greatest hits album on repeat.

That’s why we’re making the case for this sliced smoked pork shoulder. Think of it as a lesser-known cousin of pulled pork. And if you’re wondering how to cook sliced pork shoulder, it’s virtually identical: smoke it low and slow, then take it off the heat a bit earlier. 

This way, the meat stays juicy but firm enough to slice without falling apart. Those slabs of pork are perfect piled onto a sandwich, still warm from the smoker or cold the next day, and love nothing more than a swipe of mustard or a handful of pickles.

With a few of our chef-trusted temperature tools, this simple tweak transforms a familiar cut and cooking method into something entirely new. If you’re a fan of pulled pork (and who isn’t?), you’ll probably fall for this sliced version just as hard.

 

Why Try Sliced Pork Shoulder Instead of Pulled Pork?


Pulled pork gets all the love, with good reason. Smoked past 200°F, it melts into tender shreds. But that high temperature also means a long cooking time—often 10 hours or more. And that incredibly soft texture just won’t hold together when carved.

Sliced pork butt flips the script. By smoking a deboned, rolled-and-tied roast to about 175°F (79°C), you break down enough collagen to make it tender—without losing its structure.

The result:

  • Moist, smoky meat with enough bite to slice cleanly
  • Ready in more than 6 hours less time than pulled pork
  • Perfect hot or cold on sandwiches


Smoked Pork Shoulder, Sliced

Sliced BBQ pork is, in essence, a pork roast that you cook in the smoker, but made of pork shoulder. The main difference between this and pulled pork is temperature. There, we aim lower than usual.

  • Pulled pork: Typically smoked to 203°F (95°C). By then, most of the collagen and connective tissue has turned into gelatin. This breaks down the muscle so much that it nearly collapses.
  • Sliced pork: Smoked to a lower 175°F (79°C). This still renders much of the fat and softens the meat, but leaves enough structure intact to carve juicy slices that hold together. This is the one we're using here!

Smoke® (or RFX™ Wireless) keeps an eye on the roast during cooking. Both use a leave-in probe that sends alerts to your smart device* as it gets close to your target temperature. Meanwhile, Billows®, our BBQ control fan, keeps your smoker steady with automatic airflow adjustments.
When your pork is close to done, Thermapen® ONE lets you check different parts of the meat quickly. This helps you ensure that everything cooks perfectly, so you don’t accidentally overcook it into pulled pork.

*Note: You’ll need a Smoke® Gateway to connect Smoke to Wi-Fi and get remote alerts. 

 

Probe pork butt for smoking

How to Tie Pork Butt for Even Slices

When you debone a pork butt, you’re left with an irregular piece of meat full of flaps and thin edges. That’s not ideal for smoking—especially when you want neat slices instead of pulled strands. Tying it up solves two significant problems:

  1. It creates a tight, uniform shape that cooks evenly from edge to center
  2. It eliminates thin, exposed bits that would otherwise overcook

To tie a deboned pork shoulder, use butcher’s twine to secure the roast crosswise along its length, spacing the knots about an inch apart. Imagine wrapping a series of snug loops around the roast, like cinching up a rolled sleeping bag, to create a firm, even cylinder.


Why Inject Pork Butt Before Smoking?

Injecting is one of the best ways to keep large cuts like pork butt juicy and flavorful all the way through. It involves using a meat injector—a syringe-like tool—to push a seasoned liquid deep into the muscle. This helps the meat stay moist during long hours on the smoker and infuses it with extra flavor from the inside out.

Use your favorite BBQ injection recipe. This could be a simple mix of apple juice and spices, or something richer with broth and butter. Inject evenly across the roast so every bite benefits.

 

Verifying the pork temp with Thermapen

 

Serving Ideas: Hot and Cold Sliced BBQ Pork

Pork shoulder slices give you the rich, smoky flavor you want from pulled pork with a satisfying bite that stays together. Try them:

  • On a soft roll with BBQ sauce and pickles
  • Layered into a Cuban with ham and Swiss
  • Served cold on white bread with a drizzle of chili sauce 

Slightly different mouthfeel—tender yet structured—awaits in hours less time than traditional pulled pork. For more pork sliced shoulder recipes, just treat it like that leftover Christmas ham.

 


 

Traditional pulled pork is always an adventure—waiting to see how the bark develops, how the muscle fibers soften, what the smoke is like. But if you want to mix things up a little, sliced smoked pork is one way to shake up your BBQ routine! With a lower critical temperature, measured by Smoke and verified by Thermapen®,  you save time and ensure you have meat that will be tender and done correctly every time. So slice up some pork butt and enjoy!

 

Sliced pork butt sandwich

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Smoking a Pork Shoulder for Sliced BBQ

Smoking a Pork Shoulder for Sliced BBQ

Chef Martin

Prep Time

30 minutes

Cook Time

6 hours 30 minutes

Adapted from the procedures from HowtoBBQRight.com in their article Sliced Pork Butt Sandwich.

Ingredients

  • 1 pork butt Boston butt, pork shoulder, deboned
  • 3 Tbsp mustard
  • 6 Tbsp BBQ rub
  • ½–1 C BBQ injection use your favorite
  • ⅓ C apple cider vinegar
  • 1 ½ oz hot sauce

Directions

  1. Heat your smoker to 250°F (121°C). If you're using Billows BBQ Control Fan with your RFX, now's the time to hook it up to keep your pit-temps rock steady the whole cook.

  2. Tie the butt at roughly 1” intervals to create a tight, uniform roast.

  3. Tying pork butt for smoking

  4. Season the meat: Rub the roast all over with mustard. This acts as a binder for the rub and has little impact on the final flavor. Coat the roast in BBQ rub.

  5. Inject the pork butt with your favorite BBQ injection. Work it evenly into the pork, pushing moisture and flavor deep inside.

  6. Combine vinegar and hot sauce in a spray bottle or a bowl for later application.

  7. Probe the roast with your Smoke's probe, or use RFX MEAT to track the temperature wirelessly on your phone.

  8. Set up your Smoke 2-channel Alarm Thermometer along with Smoke Gateway or your RFX MEAT with a high alarm at 175°F (79°C) for the meat probe. For the air probe, set the high alarm to 275°F (135°C) and the low alarm to 225°F (107°C).

  9. Place the meat in the smoker. Smoke the pork butt for 2 hours then spritz it and apply another light coat of rub.

  10. Continue to smoke! When your meat alarm sounds, check the temp with your Thermapen ONE to verify. If you see any internal temperatures below 175°F (79°C), continue to cook until it is done.

  11. Rest, slice, and enjoy: Let the pork rest for at least 30 minutes so the juices redistribute. Then slice thickly against the grain. Or, wrap it loosely in foil and chill overnight to nail thin sliced pork shoulder. Gently reheat slices in their juices with a splash of water.